Nyob rau hauv lub logistics automation upgrade ntawm discrete manufacturing industries xws li automotive ntau lawm, pem teb ua hauj lwm raws li "invisible foundation" rau cov cuab yeej xws li AGVs, CTUs, thiab multi-shuttle storage systems. Lub precision ntawm pem teb engineering ncaj qha txiav txim siab system stability, khoom lifespan, thiab ua hauj lwm efficiency. Raws li tus kws kho mob tau koom nrog kev lag luam kev txawj ntse logistics, Plutools tau lees paub los ntawm kev ua haujlwm dav dav tias hauv pem teb zoo yog ib qho tseem ceeb tshaj plaws uas yuav tsum tau ua kom ntseeg tau ntev - lub sijhawm ua haujlwm ruaj khov ntawm cov tshuab tsis siv neeg. Ua raws li cov xwm txheej ntawm lub Hoobkas tsim tsheb raws li kev siv, kab lus no tau txheeb xyuas cov kev qhia tseem ceeb thiab kev siv cov kev xav tau rau kev siv tsheb thauj mus los los ntawm kev siv tswv yim engineering.
1. Pem Teb Cov Kev Xav Tau rau AGV Daim Ntawv Thov
AGVs cia siab rau hauv pem teb rau kev mus ncig, kev taw qhia, thiab chaw nres nkoj. Lub tiaj tus, txoj kab nqes, thiab kev sib txhuam cov yam ntxwv thoob plaws hauv txoj kab tsheb ciav hlau thiab chaw cia khoom sib sau ua ke txiav txim siab txog kev taug kev, kev ruaj ntseg braking, thiab kev ua haujlwm smoothness.
1.1 Floor Flatness thiab Surface Undulation
AGV navigation thiab tswj cov lus tsa suab yog qhov rhiab heev rau hauv pem teb irregularities. Kev tsis sib haum xeeb hauv zos ntau dhau tuaj yeem ua rau lub log raug ncua, laser navigation sib txawv, lossis txawm tias muaj xwm txheej ceev.
Tswj Standard
Qhov siab tshaj plaws hauv pem teb undulation nyob rau hauv ib cheeb tsam 1㎡ yuav tsum tsawg dua los yog sib npaug li 3 hli.
Txoj Cai
Siv lub 2-meter straightedge thiab feeler gauge nyob rau hauv txhua 1㎡ ntsuas cheeb tsam xyuas kom meej tias tag nrho cov tsav log thiab caster log muaj kev sib cuag hauv av thaum lub sij hawm ua hauj lwm AGV, tiv thaiv qhov tsis sib xws taw tes loading uas yuav ua rau cov khoom puas tsuaj los yog ua hauj lwm tsis ua hauj lwm.
1.2 Kauj Ruam Qhov Siab
Cov kauj ruam hauv pem teb yog ib qho ntawm AGV kev ua haujlwm tsis ua haujlwm. Cov kauj ruam dhau qhov siab tuaj yeem ua rau muaj kev cuam tshuam ntawm kev ncua kev kawm thiab tsav lub cev muaj zog thaum cuam tshuam hauv pem teb txuas ntxiv.
Tswj Standard
Qhov siab tshaj plaws tso cai hauv pem teb qhov siab: Tsawg dua lossis sib npaug li 5 hli.
Kev Xav Tau
Rau qhov chaw hloov pauv xws li tshiab - mus rau - cov txheej txheem qub hauv pem teb thiab cov khoom siv hauv lub hauv paus, kev hloov pauv yuav tsum tau txais yuav. Txoj kev hloov chaw yuav tsum ua tau raws li AGV passability yuav tsum zam kom tsis txhob muaj kev cuam tshuam ncaj qha los ntawm cov kauj ruam nyuaj.
1.3 Pem teb Slope Requirements
Pem teb txoj kab nqes ncaj qha cuam tshuam rau AGV mus ncig ceev, nres nres, thiab qhov tseeb ntawm qhov chaw.
General Traffic Lanes
Qhov siab tshaj plaws txoj kab nqes: Tsawg dua los yog sib npaug rau 0.05 (lub kaum sab xis qis dua lossis sib npaug li 3 degree), sib haum rau H=L·sin3℃. Qhov no tiv thaiv lub log slippage thaum nce toj thiab tsis txaus braking nrug thaum nqis.
Precision Docking Points
Qhov siab tshaj plaws txoj kab nqes: Tsawg dua lossis sib npaug rau 0.017 (lub kaum sab xis qis dua lossis sib npaug li 1 degree), sib haum rau H=L·sin1℃. Qhov no ua kom AGV docking raug nrog cov kab ntau lawm thiab cov racks cia tseem nyob hauv cov txheej txheem kam rau ua.
1.4 Groove dav thiab kev kho mob sib koom ua ke
Cov pob qij txha hauv pem teb thiab cov khoom siv tshwj xeeb tshwj xeeb yog qhov muaj kev cuam tshuam rau kev ua haujlwm AGV.
Groove Dav Tswj
Qhov siab tshaj plaws qhov dav dav dav: Tsawg dua lossis sib npaug li 8 hli. Grooves raug txwv nruj me ntsis ntawm AGV qhov chaw nres tsheb los tiv thaiv lub log tsheb, rollover, lossis tsav lub log puas.
Kev kho mob sib koom ua ke
Qhov siab sib txawv ntawm ob sab ntawm cov pob qij txha raws AGV txoj kev taug kev yuav tsum tsawg dua 1.5 hli. Cov npoo sib koom yuav tsum tau polished smoothly thiab tsis muaj cracking kom ruaj khov hla cov pob qij txha hauv qab 5 hli.
1.5 Kev sib txhuam coefficient thiab kev huv huv
AGV braking kev nyab xeeb nyob ntawm kev sib txhuam txaus ntawm lub log thiab hauv pem teb.
Kev sib txhuam coefficient
Pem teb kev sib txhuam coefficient yuav tsum siab tshaj los yog sib npaug rau 0.5. Kev sib sau dej, roj paug, xuab zeb, lossis cov khib nyiab uas tuaj yeem txo kev sib txhuam tsis raug tso cai.
Kev huv hauv pem teb
Kev saib xyuas txhua hnub yuav tsum ua kom hauv pem teb kom huv si thiab qhuav kom tsis txhob ncua kev sib tsoo thiab kev sib tsoo uas tshwm sim los ntawm cov roj lossis dej paug.
1.6 Pem Teb Lub Zog thiab Hardness
Dynamic Load Requirement
Pem teb dynamic load peev xwm yuav tsum tshaj AGV rated load los ntawm tsawg kawg yog 30%, raws li qhov chaw -tso cai pov thawj.
Kev tswj xyuas
Nyob rau hauv qhov siab tshaj plaws load, qhov sib txawv ntawm qhov sib txawv yuav tsum nyob qis dua 1/1000 kom tsis txhob muaj txoj kab nqes ntau dhau thiab flatness sib txawv los ntawm kev sib haum xeeb.
Yuav tsum tau Hardness
Pem teb hardness yuav tsum tau raws li tsawg kawg yog C30 cov qauv ua vaj tse los xyuas kom meej ntev - lub sij hawm hnav tsis kam thiab structural stability nyob rau hauv hnyav - lub luag hauj lwm ua hauj lwm.
2. Pem Teb Cov Kev Xav Tau rau Kev Siv CTU
CTUs (Container Transfer Units) yog siv nyob rau hauv siab -bay warehouses thiab spare parts storage systems. Lawv xav tau cov qauv siab dua ntawm pem teb flatness, lub zog, thiab kev sib txhuam coefficient kom ntseeg tau tias siab - txav nrawm thiab qhov tseeb.
2.1 Daim Ntawv Thov Cheeb Tsam
Hauv qhov project no, CTU flooring feem ntau npog qhov thib ob -cov khoom seem hauv pem teb ntawm lub rooj sib txoos zaum kawg, uas ua haujlwm raws li qhov siab - zaus CTU ua haujlwm.
2.2 Cov Lus Qhia Tseem Ceeb
(1) Pem teb Flatness thiab nto Undulation
Vim yog qhov siab -kev mus los ceev thiab cov kev cai racking docking ntawm CTUs, cov qauv nruj dua tau txais yuav.
Tswj Standard
Pem teb undulation kam rau ua: ± 3 hli hauv 2.25㎡ (1.5m × 1.5m cheeb tsam).
Txuj ci tseem ceeb
Qhov no ua kom lub log tsis tu ncua- kev sib cuag hauv pem teb thaum lub sij hawm siab - ua haujlwm ceev hauv rac aisles, txo kev vibration, qhov sib txawv ntawm qhov chaw, thiab khib nyiab sib tsoo.
(2) Txoj kab nqes, kauj ruam, thiab zawj tswj
Pem Teb Slope
Tus nqi siab tshaj plaws: Tsawg dua lossis sib npaug li 2 degree.
Kauj Ruam Qhov siab
Tus nqi siab tshaj plaws: Tsawg dua lossis sib npaug li 3 hli.
Groove Qhov tob
Tus nqi siab tshaj plaws: Tsawg dua lossis sib npaug li 7 hli.
Cov kev cai no tiv thaiv lub log slippage, braking tsis ua hauj lwm, log trapping, los yog cov khoom rollover.
(3) Kev sib txhuam coefficient thiab lub zog hauv pem teb
Kev sib txhuam coefficient
Pem teb kev sib txhuam coefficient yuav tsum siab dua los yog sib npaug rau 0.45 kom ruaj khov braking thaum lub sij hawm siab - acceleration thiab deceleration.
Pem Teb Lub Zog
Pem teb compressive zog yuav tsum siab tshaj los yog sib npaug rau 40 MPa, tshaj AGV pem teb yuav tsum tau los txhawb lub sij hawm ntev -lub sij hawm hnyav- lub luag hauj lwm CTU.
3. Pem Teb Cov Kev Xav Tau rau Ntau -Shuttle Warehouses, Tiav Cov Khoom Muag, thiab AGV Hybrid Scenarios
Thawj pem teb ntawm lub rooj sib tham zaum kawg ib txhij txhawb nqa ntau- lub tsev khaws khoom thauj khoom, cov khoom tiav cia, thiab AGV tsheb thauj mus los, tsim ib puag ncig hybrid automation logistics. Hauv Plutools qhov kev xyaum ua haujlwm, kev sib koom siab siab - tus qauv tswj hauv pem teb feem ntau yog siv los ua kom tau raws li kev sib koom ua ke ntawm cov khoom lag luam thiab cov khoom siv thauj mus los.
3.1 Daim Ntawv Thov Scope
Qhov no suav nrog tag nrho cov cheeb tsam sab hauv ntawm thawj pem teb ntawm lub rooj sib tham zaum kawg, suav nrog ntau -shuttle aisles, cov chaw khaws khoom tiav, AGV txoj kab tsheb thauj mus los, thiab thaj chaw ua haujlwm sib xyaw.
3.2 Cov Qauv Txuj Ci
Tib yam siab - tus qauv yuav tsum tau txais raws li CTU daim ntawv thov:
Pem teb flatness: ± 3 hli / 2.25㎡
Pem teb nqes hav: Tsawg dua lossis sib npaug li 2 degree
Kauj ruam qhov siab: Tsawg dua los yog sib npaug li 3 hli
Groove dav: Tsawg dua lossis sib npaug li 7 hli
Kev sib txhuam coefficient: Ntau dua lossis sib npaug rau 0.45
Pem teb lub zog: Ntau dua lossis sib npaug li 40 MPa
Cov qauv no ua kom qhov tseeb ntawm qhov chaw, kev nyab xeeb ntawm kev ua haujlwm, thiab ntev -lub sij hawm hnyav -load durability.
4. Kev txiav txim siab zoo tshaj plaws rau Automated Logistics Flooring
Txawm hais tias yog rau AGV, CTU, lossis ntau-shuttle warehouse systems, lub hom phiaj tseem ceeb ntawm kev tsim vaj tsev hauv pem teb yog ua kom ruaj khov, nyab xeeb, thiab txhim khu kev qha khoom siv. Qhov no yeej ib txwm yog qhov tseem ceeb ntawm cov qauv zoo hauv Plutools qhov kev xa khoom.
4.1 Kev ntsuas ntsuas thiab kev tswj xyuas kev tsim kho
Kev ntsuas ntawm pem teb flatness, undulation, thiab txoj kab nqes yuav tsum yog raws li cov cuab yeej mus ncig ua si es tsis yog lub tsev axes xwb. Thaum lub sij hawm tsim kho, laser leveling systems thiab precision soj ntsuam cov cuab yeej yuav tsum tau siv los taug qab cov cuab yeej mus ncig teb chaws txoj kev nyob rau hauv tag nrho cov txheej txheem, tiv thaiv cov xwm txheej uas lub zuag qhia tag nrho pem teb hla kev soj ntsuam thaum lub zos cheeb tsam tshaj kam rau ua.
4.2 Kev kho ntawm cov qub thiab tshiab hloov hauv pem teb
Nyob rau hauv lub Hoobkas kho tej yaam num, kev hloov chaw ntawm cov qub thiab tshiab hauv pem teb yog ib qho tsis muaj zog cov ntsiab lus uas ua rau cov kauj ruam, tawg, thiab kev sib hais haum.
Kev tsim kho txoj kev xws li rebar anchoring, hloov seem pouring, thiab expansion sib koom ua ke yuav tsum tau saws los xyuas kom meej pem teb flatness, txoj kab nqes, thiab kev sib txhuam cov yam ntxwv raws li kev ua hauj lwm.
4.3 Kev xaiv cov khoom siv thiab kev tsim kho
Cov ntaub pua tsev
Hnav-cov plag tsev tiv taus emery thiab cov pob zeb ua kom muaj zog yog qhov nyiam, thaum epoxy tus kheej- cov plag tsev feem ntau yuav tsum zam. Anti-cov ntaub pua tsev zoo li qub yuav tsum tau siv hauv electrostatic- qhov chaw rhiab heev.
Kev tsim kho
Kev tsim kho hauv pem teb yuav tsum tau txais cov ntu ntu ntu, kev siv lub tshuab laser, thiab cov tshuab polishing kom ntseeg tau tias muaj zog thiab lub zog. Cov pob qij txha nthuav dav yuav tsum tau ntim nrog cov ntaub ntawv elastic kom tsis txhob tawg thiab plua plav.
4.4 Tom qab-Kev saib xyuas thiab kev soj ntsuam ib ntus
Tom qab kev tsim kho tiav, yuav tsum tau tsim ib lub sijhawm tshuaj xyuas lub sijhawm los saib xyuas hauv pem teb flatness, txoj kab nqes, kev sib txhuam coefficient, thiab lub zog ntawm cov qauv.
Kev saib xyuas txhua hnub yuav tsum ua kom cov plag tsev qhuav thiab tsis muaj roj paug thiab cov khib nyiab kom muaj kev nyab xeeb ntawm braking thiab kev ntseeg tau ntawm kev ua haujlwm.
Xaus
Qhov zoo ntawm automated logistics flooring yog qhov tsis pom "lub hauv paus" ntawm kev tsim khoom niaj hnub logistics. Thaum lub sijhawm npaj thiab tsim kho, tsuas yog tsim cov qauv kev kho mob hauv pem teb raws li cov khoom siv sib txawv, suav nrog kev tswj xyuas nruj thiab kev saib xyuas tsis tu ncua, tuaj yeem ua tiav ntev - kev ua raws li lub sijhawm ruaj khov. Qhov no muab kev lav phib xaub rau kev ua haujlwm zoo, nyab xeeb, thiab txhim khu kev qha ntawm automated logistics systems.
